Development of a flow microreactor with immobilized catechol-1,2-dioxygenase for the biocatalytic production of cis,cis-muconic acid

A low cost microreactor was developed by stable immobilization of catechol-1,2-dioxygenase for the flow biocatalysis of catechol to produce cis,cis-muconic acid, a direct precursor of industrially relevant adipic acid. The microreactors of polydimethylsiloxane were manufactured with different design...

Full description

Bibliographic Details
Authors: Rosso, Samuele; Almazán, Fernando; Pellejero, Ismael; Gandía Pascual, Luis; Dezzani, Sabrina; Barbieri, Lisa; Gilardi, Gianfranco; Valetti, Francesca; Di Nardo, Giovanna
Format: Article
Status:Published version
Publication date:2025
Country:España
Institution:Universidad Pública de Navarra
Repository:Academica-e. Repositorio Institucional de la Universidad Pública de Navarra
OAI Identifier:oai:academica-e.unavarra.es:2454/55618
Online Access:https://hdl.handle.net/2454/55618
Access Level:Open access
Keyword:Flow biocatalysis
PDMS microreactors
cis,cis-muconic acid
Enzyme immobilization
Catechol-1,2-dioxygenase
_version_ 1878740572981690368
author Rosso, Samuele
author2 Almazán, Fernando
Pellejero, Ismael
Gandía Pascual, Luis
Dezzani, Sabrina
Barbieri, Lisa
Gilardi, Gianfranco
Valetti, Francesca
Di Nardo, Giovanna
author2_role author
author
author
author
author
author
author
author
author_browse Almazán, Fernando
Barbieri, Lisa
Dezzani, Sabrina
Di Nardo, Giovanna
Gandía Pascual, Luis
Gilardi, Gianfranco
Pellejero, Ismael
Rosso, Samuele
Valetti, Francesca
author_facet Rosso, Samuele
Almazán, Fernando
Pellejero, Ismael
Gandía Pascual, Luis
Dezzani, Sabrina
Barbieri, Lisa
Gilardi, Gianfranco
Valetti, Francesca
Di Nardo, Giovanna
author_role author
collection Academica-e. Repositorio Institucional de la Universidad Pública de Navarra
description A low cost microreactor was developed by stable immobilization of catechol-1,2-dioxygenase for the flow biocatalysis of catechol to produce cis,cis-muconic acid, a direct precursor of industrially relevant adipic acid. The microreactors of polydimethylsiloxane were manufactured with different designs by straightforward, cost- effective soft lithography techniques, and were tested with different immobilization strategies focused on preserving enzyme catalytic activity and stability over time. The best immobilization strategy was covalent immobilization by amino-silanization followed by glutaraldehyde linker grafting. The biocatalytic activity of the immobilized enzyme was assessed by measuring muconic acid production through the flow of 50 µM catechol at room temperature. Catechol conversion rates of up to 95 % were achieved over a 5-hour period, and volumes of up to 180 mL were processed using only 0.32 nmol of immobilized protein, resulting in the production of 1.33 mg⋅L 1⋅h 1. This work demonstrates the feasibility of using microreactor-based flow biocatalysis for sustainable muconic acid production and highlights its promising application at industrial scale.
eu_rights_str_mv openAccess
format article
id ES_d5805f94a4c7be4027aa856416bda8cd
institution Universidad Pública de Navarra
instname_str Universidad Pública de Navarra
network_acronym_str ES
network_name_str España
oai_identifier_str oai:academica-e.unavarra.es:2454/55618
publishDate 2025
publishDateSort 2025
publisher Elsevier
publisherStr Elsevier
reponame_str Academica-e. Repositorio Institucional de la Universidad Pública de Navarra
spelling Development of a flow microreactor with immobilized catechol-1,2-dioxygenase for the biocatalytic production of cis,cis-muconic acid Rosso, Samuele Almazán, Fernando Pellejero, Ismael Gandía Pascual, Luis Dezzani, Sabrina Barbieri, Lisa Gilardi, Gianfranco Valetti, Francesca Di Nardo, Giovanna Flow biocatalysis PDMS microreactors cis,cis-muconic acid Enzyme immobilization Catechol-1,2-dioxygenase A low cost microreactor was developed by stable immobilization of catechol-1,2-dioxygenase for the flow biocatalysis of catechol to produce cis,cis-muconic acid, a direct precursor of industrially relevant adipic acid. The microreactors of polydimethylsiloxane were manufactured with different designs by straightforward, cost- effective soft lithography techniques, and were tested with different immobilization strategies focused on preserving enzyme catalytic activity and stability over time. The best immobilization strategy was covalent immobilization by amino-silanization followed by glutaraldehyde linker grafting. The biocatalytic activity of the immobilized enzyme was assessed by measuring muconic acid production through the flow of 50 µM catechol at room temperature. Catechol conversion rates of up to 95 % were achieved over a 5-hour period, and volumes of up to 180 mL were processed using only 0.32 nmol of immobilized protein, resulting in the production of 1.33 mg⋅L 1⋅h 1. This work demonstrates the feasibility of using microreactor-based flow biocatalysis for sustainable muconic acid production and highlights its promising application at industrial scale. Financial support from University of Turin “GRANT for INTERNATIONALIZATION - GFI 2022” and the Spanish Ministerio de Ciencia e Innovación and Spanish Agencia Estatal de Investigación (grants PID2019–106687RJ-I00, PID2021–127265OB-C21) is gratefully acknowledged. Open access funding provided by University of Torino. Elsevier https://hdl.handle.net/2454/55618
spellingShingle Development of a flow microreactor with immobilized catechol-1,2-dioxygenase for the biocatalytic production of cis,cis-muconic acid
Rosso, Samuele
Flow biocatalysis
PDMS microreactors
cis,cis-muconic acid
Enzyme immobilization
Catechol-1,2-dioxygenase
status_str publishedVersion
title Development of a flow microreactor with immobilized catechol-1,2-dioxygenase for the biocatalytic production of cis,cis-muconic acid
title_full Development of a flow microreactor with immobilized catechol-1,2-dioxygenase for the biocatalytic production of cis,cis-muconic acid
title_fullStr Development of a flow microreactor with immobilized catechol-1,2-dioxygenase for the biocatalytic production of cis,cis-muconic acid
title_full_unstemmed Development of a flow microreactor with immobilized catechol-1,2-dioxygenase for the biocatalytic production of cis,cis-muconic acid
title_short Development of a flow microreactor with immobilized catechol-1,2-dioxygenase for the biocatalytic production of cis,cis-muconic acid
title_sort Development of a flow microreactor with immobilized catechol-1,2-dioxygenase for the biocatalytic production of cis,cis-muconic acid
topic Flow biocatalysis
PDMS microreactors
cis,cis-muconic acid
Enzyme immobilization
Catechol-1,2-dioxygenase
topic_facet Flow biocatalysis
PDMS microreactors
cis,cis-muconic acid
Enzyme immobilization
Catechol-1,2-dioxygenase
url https://hdl.handle.net/2454/55618