Rheological parameter ranges for 3D printing sustainable mortars using a new low-cost rotational rheometer

Concrete 3D printing in the field of construction is rapidly developing in recent years. Some key aspects of mortars used in 3D printing include good extrudability and sufficient load-bearing capacity to support their own weight during the printing process. Thus, the rheological properties of the fr...

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Authors: Alonso Cañón, Sara|||0000-0003-0080-4888; Alonso Estébanez, Alejandro|||0000-0003-2480-1980; Yoris Nobile, Adrián Isidro; Bruncic, Ana; Blanco Fernández, Elena|||0000-0002-7010-2649; Castañón Jano, Laura|||0000-0002-5968-2726
Format: Article
Publication date:2025
Country:España
Institution:Universidad de Cantabria (UC)
Repository:UCrea Repositorio Abierto de la Universidad de Cantabria
Language:English
OAI Identifier:oai:repositorio.unican.es:10902/38292
Online Access:https://hdl.handle.net/10902/38292
Access Level:Open access
Keyword:Rheology
Fibers
3D concrete printing
3D mortar printing
Yield stress
Viscosity
Rheometer
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author Alonso Cañón, Sara|||0000-0003-0080-4888
author2 Alonso Estébanez, Alejandro|||0000-0003-2480-1980
Yoris Nobile, Adrián Isidro
Bruncic, Ana
Blanco Fernández, Elena|||0000-0002-7010-2649
Castañón Jano, Laura|||0000-0002-5968-2726
author2_role author
author
author
author
author
author_browse Alonso Cañón, Sara|||0000-0003-0080-4888
Alonso Estébanez, Alejandro|||0000-0003-2480-1980
Blanco Fernández, Elena|||0000-0002-7010-2649
Bruncic, Ana
Castañón Jano, Laura|||0000-0002-5968-2726
Yoris Nobile, Adrián Isidro
author_facet Alonso Cañón, Sara|||0000-0003-0080-4888
Alonso Estébanez, Alejandro|||0000-0003-2480-1980
Yoris Nobile, Adrián Isidro
Bruncic, Ana
Blanco Fernández, Elena|||0000-0002-7010-2649
Castañón Jano, Laura|||0000-0002-5968-2726
author_role author
collection UCrea Repositorio Abierto de la Universidad de Cantabria
description Concrete 3D printing in the field of construction is rapidly developing in recent years. Some key aspects of mortars used in 3D printing include good extrudability and sufficient load-bearing capacity to support their own weight during the printing process. Thus, the rheological properties of the fresh mortar should be determined since they have to be comprised between certain values to make mortars suitable for 3D printing. In this study, a low-cost rotational rheometer has been developed to obtain the rheological characteristics of different mortar mixtures apt for 3D printing. In order to validate it, numerical simulations have been undertaken, which have shown a good correlation between the experimental and analytical results. Furthermore, a comparison with another commercial rheometer has been conducted using a mortar without fibers and a common testing protocol, showing results with similar variability to other proficiency tests undertaken with cement pastes. In addition, the rheological behavior of various sustainable mixtures incorporating recycled materials and different types of fibers was studied. The article further examines how the types, lengths, and percentages of fibers influence rheological parameters, establishing ranges suitable for 3D printing.
eu_rights_str_mv openAccess
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institution Universidad de Cantabria (UC)
instname_str Universidad de Cantabria (UC)
language eng
network_acronym_str ES
network_name_str España
oai_identifier_str oai:repositorio.unican.es:10902/38292
publishDate 2025
publishDateSort 2025
publisher Springer
publisherStr Springer
reponame_str UCrea Repositorio Abierto de la Universidad de Cantabria
spelling Rheological parameter ranges for 3D printing sustainable mortars using a new low-cost rotational rheometer Alonso Cañón, Sara|||0000-0003-0080-4888 Alonso Estébanez, Alejandro|||0000-0003-2480-1980 Yoris Nobile, Adrián Isidro Bruncic, Ana Blanco Fernández, Elena|||0000-0002-7010-2649 Castañón Jano, Laura|||0000-0002-5968-2726 Rheology Fibers 3D concrete printing 3D mortar printing Yield stress Viscosity Rheometer Concrete 3D printing in the field of construction is rapidly developing in recent years. Some key aspects of mortars used in 3D printing include good extrudability and sufficient load-bearing capacity to support their own weight during the printing process. Thus, the rheological properties of the fresh mortar should be determined since they have to be comprised between certain values to make mortars suitable for 3D printing. In this study, a low-cost rotational rheometer has been developed to obtain the rheological characteristics of different mortar mixtures apt for 3D printing. In order to validate it, numerical simulations have been undertaken, which have shown a good correlation between the experimental and analytical results. Furthermore, a comparison with another commercial rheometer has been conducted using a mortar without fibers and a common testing protocol, showing results with similar variability to other proficiency tests undertaken with cement pastes. In addition, the rheological behavior of various sustainable mixtures incorporating recycled materials and different types of fibers was studied. The article further examines how the types, lengths, and percentages of fibers influence rheological parameters, establishing ranges suitable for 3D printing. Open Access funding provided thanks to the CRUE-CSIC agreement with Springer Nature. The work has received funding by the Spanish Ministry of Science and Innovation through four grants: •“Promotion of activity in R + D of GITECO and GCS groups of the University of Cantabria” (Ref: SSPJO1900I001723XV0). • “Fostering the circular economy and low CO2 technologies through the additive manufacturing −3DCircle” (Ref: PID2020-112851RA-I00). • “Enhancing biodiversity in the Atlantic area through sustainable artificial reefs -EBASAR-” (Ref: TED2021-129532B-I00). •“Holistic approach to foster circular and resilient transport infrastructures and support the deployment of green and innovation public procurement and innovative engineering practices -CIRCUIT-” (Ref: HORIZON-CL5-2022-D6-02 No.101104283). Springer https://hdl.handle.net/10902/38292
spellingShingle Rheological parameter ranges for 3D printing sustainable mortars using a new low-cost rotational rheometer
Alonso Cañón, Sara|||0000-0003-0080-4888
Rheology
Fibers
3D concrete printing
3D mortar printing
Yield stress
Viscosity
Rheometer
title Rheological parameter ranges for 3D printing sustainable mortars using a new low-cost rotational rheometer
title_full Rheological parameter ranges for 3D printing sustainable mortars using a new low-cost rotational rheometer
title_fullStr Rheological parameter ranges for 3D printing sustainable mortars using a new low-cost rotational rheometer
title_full_unstemmed Rheological parameter ranges for 3D printing sustainable mortars using a new low-cost rotational rheometer
title_short Rheological parameter ranges for 3D printing sustainable mortars using a new low-cost rotational rheometer
title_sort Rheological parameter ranges for 3D printing sustainable mortars using a new low-cost rotational rheometer
topic Rheology
Fibers
3D concrete printing
3D mortar printing
Yield stress
Viscosity
Rheometer
topic_facet Rheology
Fibers
3D concrete printing
3D mortar printing
Yield stress
Viscosity
Rheometer
url https://hdl.handle.net/10902/38292