Helical static mixer simulations for its integration in the pour plate method: mixing agar and a nutrient solution

In microbiology laboratories, it is essential to obtain high-quality samples where the culture media are completely homogeneous. The pour plate method includes having to melt the culture media—a mixture of agar and a nutrient solution—before seeding. A static mixer is designed for this purpose, empl...

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Autores: Diaz Font, Ana M.; Terrones Fernández, Inés; Gámez Montero, Pedro Javier|||0000-0002-5168-3521; Castilla López, Roberto|||0000-0002-3848-2004
Tipo de documento: Artículo
Fecha de publicación:2023
País:España
Institución:Universitat Politècnica de Catalunya (UPC)
Repositorio:UPCommons. Portal del coneixement obert de la UPC
Lenguaje:Inglés
OAI Identifier:oai:upcommons.upc.edu:2117/393089
Acceso en línea:https://hdl.handle.net/2117/393089
https://dx.doi.org/10.3390/en16155816
Nivel de acceso:Acceso abierto
Palabra clave:Fluid dynamics
Computational fluid dynamics
Laminar flow
Viscosity
Static mixer
Helical mixer
Computational Fluid Dynamics (CFD)
High viscosity ratio
Miscible liquids
Mixing index
Agar-nutrients
Pour plate
Dinàmica de fluids
Dinàmica de fluids computacional
Flux laminar
Viscositat
Àrees temàtiques de la UPC::Enginyeria mecànica::Mecànica de fluids
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author Diaz Font, Ana M.
author2 Terrones Fernández, Inés
Gámez Montero, Pedro Javier|||0000-0002-5168-3521
Castilla López, Roberto|||0000-0002-3848-2004
author2_role author
author
author
author_browse Castilla López, Roberto|||0000-0002-3848-2004
Diaz Font, Ana M.
Gámez Montero, Pedro Javier|||0000-0002-5168-3521
Terrones Fernández, Inés
author_facet Diaz Font, Ana M.
Terrones Fernández, Inés
Gámez Montero, Pedro Javier|||0000-0002-5168-3521
Castilla López, Roberto|||0000-0002-3848-2004
author_role author
collection UPCommons. Portal del coneixement obert de la UPC
description In microbiology laboratories, it is essential to obtain high-quality samples where the culture media are completely homogeneous. The pour plate method includes having to melt the culture media—a mixture of agar and a nutrient solution—before seeding. A static mixer is designed for this purpose, employing CFD (Computational Fluid Dynamics) with the software OpenFOAM to simulate the fluid’s behaviour in a helical static mixer with both internal and external configurations. The objective is to validate the CFD model by comparing it with the literature and provide a first approach to the mixer design. After satisfactory validation of the model, the results of the initial designs for Reynolds number 14 reveal the notably different behaviour of the fluids during mixing due to their differing properties, since agar and the nutrient solution present a high viscosity ratio. While the mixing efficiency is similar for the internal and external mixers, improved performance is demonstrated in the internal mixer, even for a shorter version. The external version of the mixer reaches a value for a mixing efficiency of 0.89 whereas the internal version performs more homogeneous mixing for the same number of mixing elements. This evaluation is based on a simplified internal design for computational simulations, whereas the external mixer is easier to manufacture but more complex to implement computationally. Finally, homogeneous mixing is achieved for the internal mixer configuration when adjusting its dimensions to those available on the market
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spelling Helical static mixer simulations for its integration in the pour plate method: mixing agar and a nutrient solution Diaz Font, Ana M. Terrones Fernández, Inés Gámez Montero, Pedro Javier|||0000-0002-5168-3521 Castilla López, Roberto|||0000-0002-3848-2004 Fluid dynamics Computational fluid dynamics Laminar flow Viscosity Static mixer Helical mixer Computational Fluid Dynamics (CFD) High viscosity ratio Miscible liquids Mixing index Agar-nutrients Pour plate Dinàmica de fluids Dinàmica de fluids computacional Flux laminar Viscositat Àrees temàtiques de la UPC::Enginyeria mecànica::Mecànica de fluids In microbiology laboratories, it is essential to obtain high-quality samples where the culture media are completely homogeneous. The pour plate method includes having to melt the culture media—a mixture of agar and a nutrient solution—before seeding. A static mixer is designed for this purpose, employing CFD (Computational Fluid Dynamics) with the software OpenFOAM to simulate the fluid’s behaviour in a helical static mixer with both internal and external configurations. The objective is to validate the CFD model by comparing it with the literature and provide a first approach to the mixer design. After satisfactory validation of the model, the results of the initial designs for Reynolds number 14 reveal the notably different behaviour of the fluids during mixing due to their differing properties, since agar and the nutrient solution present a high viscosity ratio. While the mixing efficiency is similar for the internal and external mixers, improved performance is demonstrated in the internal mixer, even for a shorter version. The external version of the mixer reaches a value for a mixing efficiency of 0.89 whereas the internal version performs more homogeneous mixing for the same number of mixing elements. This evaluation is based on a simplified internal design for computational simulations, whereas the external mixer is easier to manufacture but more complex to implement computationally. Finally, homogeneous mixing is achieved for the internal mixer configuration when adjusting its dimensions to those available on the market This research was funded by Doctorats Industrials from Generalitat de Catalunya grant number 2021 DI 42. The APC was funded by Doctorats Industrials from Generalitat de Catalunya https://hdl.handle.net/2117/393089 https://dx.doi.org/10.3390/en16155816
spellingShingle Helical static mixer simulations for its integration in the pour plate method: mixing agar and a nutrient solution
Diaz Font, Ana M.
Fluid dynamics
Computational fluid dynamics
Laminar flow
Viscosity
Static mixer
Helical mixer
Computational Fluid Dynamics (CFD)
High viscosity ratio
Miscible liquids
Mixing index
Agar-nutrients
Pour plate
Dinàmica de fluids
Dinàmica de fluids computacional
Flux laminar
Viscositat
Àrees temàtiques de la UPC::Enginyeria mecànica::Mecànica de fluids
title Helical static mixer simulations for its integration in the pour plate method: mixing agar and a nutrient solution
title_full Helical static mixer simulations for its integration in the pour plate method: mixing agar and a nutrient solution
title_fullStr Helical static mixer simulations for its integration in the pour plate method: mixing agar and a nutrient solution
title_full_unstemmed Helical static mixer simulations for its integration in the pour plate method: mixing agar and a nutrient solution
title_short Helical static mixer simulations for its integration in the pour plate method: mixing agar and a nutrient solution
title_sort Helical static mixer simulations for its integration in the pour plate method: mixing agar and a nutrient solution
topic Fluid dynamics
Computational fluid dynamics
Laminar flow
Viscosity
Static mixer
Helical mixer
Computational Fluid Dynamics (CFD)
High viscosity ratio
Miscible liquids
Mixing index
Agar-nutrients
Pour plate
Dinàmica de fluids
Dinàmica de fluids computacional
Flux laminar
Viscositat
Àrees temàtiques de la UPC::Enginyeria mecànica::Mecànica de fluids
topic_facet Fluid dynamics
Computational fluid dynamics
Laminar flow
Viscosity
Static mixer
Helical mixer
Computational Fluid Dynamics (CFD)
High viscosity ratio
Miscible liquids
Mixing index
Agar-nutrients
Pour plate
Dinàmica de fluids
Dinàmica de fluids computacional
Flux laminar
Viscositat
Àrees temàtiques de la UPC::Enginyeria mecànica::Mecànica de fluids
url https://hdl.handle.net/2117/393089
https://dx.doi.org/10.3390/en16155816