Process design and techno-economic analysis of gas and aqueous phase maleic anhydride production from biomass-derived furfural
[EN] Maleic anhydride is used worldwide for a wide range of applications: from the manufacture of resins to lubricant additives or agricultural chemicals. The current production processes use benzene or butane as raw materials. This work shows the conceptual design of two novel processes using furfu...
| Autores: | ; ; ; |
|---|---|
| Tipo de documento: | Artigo |
| Data de publicação: | 2019 |
| País: | España |
| Recursos: | Universidad del País Vasco |
| Repositório: | Addi. Archivo Digital para la Docencia y la Investigación |
| OAI Identifier: | oai:addi.ehu.eus:10810/71037 |
| Acesso em linha: | http://hdl.handle.net/10810/71037 |
| Nível de acesso: | Acesso aberto |
| Palavra-chave: | Maleic anhydride Techno-economics Furfural Modeling Bio-refinery Process development |
| _version_ | 1878729640181235712 |
|---|---|
| author | Agirre Arisketa, Ion |
| author2 | Gandarias Goikoetxea, Iñaki López Granados, Manuel Arias Ergueta, Pedro Luis |
| author2_role | author author author |
| author_browse | Agirre Arisketa, Ion Arias Ergueta, Pedro Luis Gandarias Goikoetxea, Iñaki López Granados, Manuel |
| author_facet | Agirre Arisketa, Ion Gandarias Goikoetxea, Iñaki López Granados, Manuel Arias Ergueta, Pedro Luis |
| author_role | author |
| collection | Addi. Archivo Digital para la Docencia y la Investigación |
| description | [EN] Maleic anhydride is used worldwide for a wide range of applications: from the manufacture of resins to lubricant additives or agricultural chemicals. The current production processes use benzene or butane as raw materials. This work shows the conceptual design of two novel processes using furfural as raw material: (i) aqueous phase oxidation with H2O2 and (ii) gas phase oxidation with O2. The aqueous process uses a cheaper furfural feedstock, but the purification train is complicated due to the vast amount of water and the presence of byproducts. Results from the economic assessment show that the aqueous process is far from being viable with up-to-day technology due to the high H2O2 cost and the low catalyst activity. In the gas phase process, the high reaction temperatures (i.e., 573 K) make necessary energy integration. The achieved minimum selling price of the maleic anhydride is around 1900 $/t, which is in the same range as its current commercial price. Sensitivity analyses showed that the maleic anhydride yield is the key parameter affecting the final cost. Technology developments in catalysis that improve the maleic anhydride yield to values above 80%, together with lower furfural prices will lead to significant cost reductions. |
| eu_rights_str_mv | openAccess |
| format | article |
| id | ES_0bf4ada445e79e9dbf6f36cb652e00ca |
| institution | Universidad del País Vasco |
| instname_str | Universidad del País Vasco |
| network_acronym_str | ES |
| network_name_str | España |
| oai_identifier_str | oai:addi.ehu.eus:10810/71037 |
| publishDate | 2019 |
| publishDateSort | 2019 |
| publisher | Springer |
| publisherStr | Springer |
| reponame_str | Addi. Archivo Digital para la Docencia y la Investigación |
| spelling | Process design and techno-economic analysis of gas and aqueous phase maleic anhydride production from biomass-derived furfural Agirre Arisketa, Ion Gandarias Goikoetxea, Iñaki López Granados, Manuel Arias Ergueta, Pedro Luis Maleic anhydride Techno-economics Furfural Modeling Bio-refinery Process development [EN] Maleic anhydride is used worldwide for a wide range of applications: from the manufacture of resins to lubricant additives or agricultural chemicals. The current production processes use benzene or butane as raw materials. This work shows the conceptual design of two novel processes using furfural as raw material: (i) aqueous phase oxidation with H2O2 and (ii) gas phase oxidation with O2. The aqueous process uses a cheaper furfural feedstock, but the purification train is complicated due to the vast amount of water and the presence of byproducts. Results from the economic assessment show that the aqueous process is far from being viable with up-to-day technology due to the high H2O2 cost and the low catalyst activity. In the gas phase process, the high reaction temperatures (i.e., 573 K) make necessary energy integration. The achieved minimum selling price of the maleic anhydride is around 1900 $/t, which is in the same range as its current commercial price. Sensitivity analyses showed that the maleic anhydride yield is the key parameter affecting the final cost. Technology developments in catalysis that improve the maleic anhydride yield to values above 80%, together with lower furfural prices will lead to significant cost reductions. This work was supported by University of the Basque Country (UPV/EHU), Spanish Ministry of Economy and Innovation and European Union through the European Regional Development Fund (FEDER) (Projects: CTQ2015-64226-C3-2-R), and Basque Country Government (Project: IT993-16). Springer http://hdl.handle.net/10810/71037 |
| spellingShingle | Process design and techno-economic analysis of gas and aqueous phase maleic anhydride production from biomass-derived furfural Agirre Arisketa, Ion Maleic anhydride Techno-economics Furfural Modeling Bio-refinery Process development |
| title | Process design and techno-economic analysis of gas and aqueous phase maleic anhydride production from biomass-derived furfural |
| title_full | Process design and techno-economic analysis of gas and aqueous phase maleic anhydride production from biomass-derived furfural |
| title_fullStr | Process design and techno-economic analysis of gas and aqueous phase maleic anhydride production from biomass-derived furfural |
| title_full_unstemmed | Process design and techno-economic analysis of gas and aqueous phase maleic anhydride production from biomass-derived furfural |
| title_short | Process design and techno-economic analysis of gas and aqueous phase maleic anhydride production from biomass-derived furfural |
| title_sort | Process design and techno-economic analysis of gas and aqueous phase maleic anhydride production from biomass-derived furfural |
| topic | Maleic anhydride Techno-economics Furfural Modeling Bio-refinery Process development |
| topic_facet | Maleic anhydride Techno-economics Furfural Modeling Bio-refinery Process development |
| url | http://hdl.handle.net/10810/71037 |